Testing & Verification

Our team of Metallurgists and Engineers will ensure you have complete confidence the product supplied.

Our inspection and testing laboratories provide Metallographic, Mechanical, Dimensional and Chemical testing.

We will tailor an Inspection and testing regime to meet your requirements. Our Quality Plans range from routine testing to fully documented verification and traceability.

    We offer a complete suite of Destructive and Non Destructive testing including;

  • Co-Ordinate Measuring Machine CMM
  • Radiography
  • Magnetic Particle Inspection
  • Die Penetrant Inspection
  • Spectrographic Chemical Analysis/li>
  • Tensile Testing
  • Compression Testing
  • Bend Testing
  • Hardness Testing
  • Metallography

CMM (Coordinate Measuring Machine) Capability

Malabou’s metrology verification is led by our CMM. We utilise the advanced PC-DMISR software to directly import the CAD model and create customised inspection reports.

Chemical Analysis:

Chemical Analysis using spectrometer capable of 27 elements allowing testing of Ferrous, Copper base and Aluminium Alloys. Supported by Carbon and Sulphur apparatus for Cast Irons. Full range of ASTM Certified Reference Materials (CRMs) for calibration of instrument.

MechanicalTesting:

Our Mechanical testing capabilities are:
1) Computerised Universal Testing Machine
  • To perform Tensile Test, Compression & Bend Test as per ASTM E8/E8M
  • To perform Tensile Test, Compression & Bend Test as per ASTM E8/E8M
2) Brinell Hardness tester
  • Brinell hardness on ferrous & Non Ferrous Samples as per ASTM E10
  • Testing Range: Upto 650 BHN
  • Ball Size: 5mm & 10mm
  • Load Range: 750, 1000, 3000 kg
3) Rockwell Hardness Testing machine
  • Rockwell Hardness as per ASTM E18
  • Scales: A, B, C, Superficial N & T
4) Vickers hardness testing machine
  • Vickers hardness as per ASTM E384
  • Scales: 5 HV, 10 HV, 30 HV
5) Impact testing machine
  • Charpy & Impact Tests on Metallic materials at ambient temperature and sub-zero temperatures -40? & -196?. as per ASTM E23
  • Test Range: Charpy test 0 to 300 Joules & Izod test 0 to 168 Joules

Metallurgical Tests:

  • Micro Structure Evaluation
  • Macro Examination
  • Heat Treat Condition
  • Decarburizing Testing
  • Weldment Evaluation
  • Weld Qualification

Malabou - Latest Articles & News

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Wear Resistant Castings

Wear is a complex field and there are numerous types of wear. Different types (and combinations) of wear mechanisms requires different approaches to the material selection and design.

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Part I. The Metallurgy of: “Alloy Selection for Elevated Temperature Application”

Introduction This is a complex subject in part due to the time dependant mechanical behaviour of metals under load at elevated temperature. At room temperature, we understand that a part is failing once it is past it’s yield point – plastic deformation is occurring. The part is completely destroyed once…

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Part II. The Metallurgy of: “Alloy Selection for Elevated Temperature Application”

Malabou cast special alloys that allow for castings to be used at elevated temperature’s, in some cases in excess of 1000°C. These heat resistant casting alloys consist of predominantly of combinations of nickel, chromium and iron together with small percentages of other elements. Castings made of these high temperature alloys…

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The Metallurgy of: “Is Stainless Steel Magnetic?”

Of course many of you will know the answer, some of you won’t & some of you will be surprised by the answer. Malabou specialises in making castings in stainless, alloy, mild, and tool steels and we are often asked this question. Background Metallurgy. At room temperature, Mild Steel is…

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