Malabou: Tailoring the Right Casting Solution for Your Component Needs

Investment Casting

Our investment casting (lost-wax) process enables ultra-precise, high-complexity parts, with outstanding surface finish and minimal machining.

 Ideal for detailed components weighing from a few grams to approximately 40Kg.

 Allows use of a wide range of materials.

Aluminium Die Casting

Perfect for high-volume, lightweight aluminium components, delivering speed, consistency, and fine detail.

 Excellent surface quality and dimensional precision reduce downstream machining and support fast production cycles.

 Suited to thousands-to-ten-thousands batch runs, offering competitive per-part cost.

Shell Moulding

Best for medium-volume runs where enhanced accuracy and finish matter.

 Produces dense resin-bonded moulds with tight tolerances and smooth surfaces

Hard (Resin-Bonded) Sand Casting

Suited for robust, mid- to large-sized components with intricate shapes.

 Utilises refractory hard-bonded sand to capture complex features like undercuts and hollow sections with high accuracy.

 Runs effectively from single units up to batches of hundreds.

Green Sand Casting

The most cost-effective and flexible option—perfect for variable volumes and larger-scale production.

 Low tooling cost and high adaptability make it ideal for prototypes, large parts, or diverse batch sizes.

Why Choose Malabou?

Our breadth of casting technologies ensures that you get the right process for your parts—no more overkill or compromise. Supported by capabilities in machining, fabrication, heat treatment, surface engineering, forging, tool and die making, and additive manufacturing, we offer end-to-end component solutions.

Explore our full capabilities at www.malabou.com and contact our team to discover the most effective casting solution for your next project.